Cosine Additive – Large Scale 3D Printing & AM Systems

Houston, United States

Verified supplier · Last verified 15 Aug 2026

Cosine Additive, founded in 2014 by Andrew McCallip and Jason Miller in Houston, TX, is a large-scale 3D printing manufacturer specializing in FDM/FFF additive manufacturing. The company designs and builds the AM1 industrial 3D printer with a 1100mm x 850mm x 850mm print volume, and offers comprehensive printing services for industrial, aerospace, defense, and entertainment applications. Cosine serves major clients including SpaceX, NASA, US Navy, and Blue Origin, providing custom-made parts, tools, and prototypes with advanced post-processing capabilities.

What makes them different

Cosine's proprietary AM1 platform features an exceptionally large 1100mm x 850mm x 850mm build volume for FDM printing, dual/tandem extruder capability, heated chamber up to 100°C, pellet extrusion (up to 10lbs/hr) and filament extrusion (up to 1lb/hr), 50nm positional accuracy with EtherCAT motion control, and support for open-market materials. The company pioneered large-scale industrial FDM printing and developed proprietary finishing techniques including 'The Cosine Finish' for smooth surface quality. They also offer custom machine configurations and have established themselves as a trusted supplier to aerospace and defense sectors.

Industries served

  • Aerospace & Defense
  • Space Exploration
  • Military/Naval
  • Industrial Manufacturing
  • Casting & Tooling
  • Automotive
  • Entertainment & Props
  • Research & Development

Capacity

Operates large-scale FDM printing facility in Houston with AM1 printers featuring 1100mm x 850mm x 850mm build volume. Machine specifications include heated bed up to 215°C, chamber heating to 100°C, single/dual/tandem extruder configurations, nozzle options (.5mm, 1mm, 1.5mm, 2mm) with temperatures up to 450°C. Pellet extrusion capability up to 10lbs/hr and filament extrusion up to 1lb/hr. Offers both printing services and machine sales with custom configurations available.

Technologies

  • FDM

Materials

  • TPU
  • Carbon Fiber
  • PPS
  • ABS
  • ASA
  • PETG
  • PEEK
  • PLA

Typical lead time: Custom quote basis

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