Orion AM
Berlin, Germany
Verified supplier · Last verified 23 May 2026
Orion Additive Manufacturing GmbH, founded in 2018, is a Berlin-based 3D printing company specializing in high-performance polymer additive manufacturing. The company has revolutionized FFF/FDM technology through its patent-pending Thermal Radiation Heating (TRH) process, enabling production of aerospace-grade parts with injection-molding strength and near-zero porosity. Orion serves aerospace, medical, and industrial sectors with both 3D printing systems and manufacturing services.
What makes them different
Patent-pending Thermal Radiation Heating (TRH) technology - proprietary process that applies thermal radiation during printing to achieve interlayer bonding and crystallinity comparable to injection molding. Achieves 99.95% relative density (zero porosity) and isotropic mechanical properties, eliminating the anisotropic weakness typical of standard FDM. Only provider demonstrating PEEK parts stronger than injection-molded equivalents with uniform properties regardless of print orientation.
Industries served
- Aerospace & Defense
- Medical Devices & Implants
- Space Exploration
- Industrial Manufacturing
Capacity
Operates A150 Series industrial 3D printing systems with 180mm diameter x 150mm build height. Offers both equipment sales and contract manufacturing services. Partnerships with ESA, German Orbital Systems, Fraunhofer institutes (IZM, IAP, IPA), Rheinmetall, and Charité hospital indicate significant production capability and aerospace/medical qualification.
Technologies
- FDM
Materials
- PPSU
- ABS
- PEEK
- Carbon Fiber
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