Additive Engineering Solutions
Akron, United States
Verified supplier · Last verified 16 Aug 2026
Additive Engineering Solutions (AES) is the world leader in Large Format Additive Manufacturing (LFAM) polymer 3D printing, headquartered in Akron, Ohio. With five LFAM printers representing the largest production capacity globally, AES specializes in manufacturing large-scale tooling, molds, mockups, and end-use thermoplastic composite parts for aerospace, defense, and industrial applications. The company combines advanced 3D printing technology with in-house design engineering, materials development, and CNC machining to deliver near-net-shape parts up to 20 feet in length, typically completed within 24 hours.
What makes them different
AES operates the world's largest capacity of LFAM 3D printers (5 machines in-house) with build volumes up to 20 feet long, 8 feet wide, and 100+ inches in height. Proprietary expertise in thermoplastic composite materials (100+ material variants processed), extrusion rates of 5-100+ lbs/hour, and variable print resolutions from 0.050" to 0.300" layer height. Strategic partnership with Airtech Advanced Materials Group for exclusive material support. Pioneered design-for-LFAM guidelines and offers daily-rate material development services.
Industries served
- Aerospace & Defense
- General Aviation
- Space
- Marine
- Construction
- Transportation
- Energy
Capacity
Five LFAM 3D printers in-house (largest capacity in the world). Build volumes up to 20 feet length × 8 feet width × 100+ inches height. Extrusion rates 5-100+ lbs/hour depending on resolution. Most prints completed in 24 hours. Near-net prints within 1/4 inch of nominal. Materials rated to 400°F and 100 psi autoclave. In-house CNC machining, design engineering, and materials testing capabilities.
Technologies
- FDM
Materials
- Carbon Fiber
- Glass Fiber
Certifications
- ISO 9001
- AS9100
- ITAR
Typical lead time: 24 hours
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