Hyperion Systems

Perth, Australia

Verified supplier · Last verified 17 Aug 2026

Hyperion Systems is an Australian additive manufacturing company specializing in deployable large-format 3D printing systems for remote, offshore, and constrained operational environments. Founded to enable on-demand manufacturing closer to the point of need, Hyperion designs and deploys containerized production systems (TitanCell) and wire arc additive manufacturing (WAAM) capability for critical parts and infrastructure. The company operates Western Australia's first industrial WAAM facility and provides managed manufacturing services through an OpEx-based model, supporting defence, mining, marine, and construction sectors with production-grade polymers and structural metals.

What makes them different

Hyperion's core differentiation is deployable manufacturing—containerized systems designed for 24-hour operational deployment to remote mine sites, defence installations, offshore platforms, and constrained locations where traditional supply chains cannot reach. The company's proprietary Hyperion Grid connects deployed systems for AI-enabled process intelligence, remote monitoring, and network learning. Build volumes up to 8m × 2m × 2m (TitanCell 40ft) exceed typical additive manufacturing limits. In-house polymer compounding and custom formulation capability, plus Western Australia's first industrial WAAM system for large-scale metal fabrication, enable hybrid manufacturing strategies. The managed OpEx model eliminates heavy CapEx requirements for customers.

Industries served

  • Defence & Military
  • Mining & Critical Resources
  • Marine & Offshore
  • Construction & Infrastructure
  • Education & Research

Capacity

TitanCell 20ft: 4m × 2m × 2m build volume, ~20kg/hr extrusion rate, <24hr deployment. TitanCell 40ft: 8m × 2m × 2m build volume, ~20kg/hr extrusion rate, <24hr deployment. WAAM systems for large-scale structural metal components. Multiple robotic cell configurations (Cobot3DP, Custom Robotic Cells, Extruders) for prototyping through production-scale manufacturing. Rapid Fusion PE-320 Pellet Extruder integration for industrial-grade 3D printing.

Technologies

  • FDM
  • WAAM

Materials

  • PETG
  • ASA
  • TPU

Typical lead time: 24 hours deployment

Related Categories

Compare prices from verified suppliers or browse all suppliers.