Sintavia

Fort Lauderdale, United States

Verified supplier · Last verified 30 Oct 2026

Sintavia is an aerospace component manufacturer specializing in additively designed and manufactured complex mechanical components for Power & Thermal Management Systems (PTMS). Founded as the world's first all-digital aerospace AM provider, Sintavia operates vertically integrated facilities with high-speed metal printers co-located alongside precision post-processing equipment, mechanical testing labs, and a fully accredited metallurgical laboratory. The company serves aerospace, defense, and space industries with proprietary metal parameter sets developed across nickel, copper, titanium, aluminum, and refractory metal alloys.

What makes them different

Sintavia differentiates through complete vertical integration of additive design and manufacturing—owning high-speed metal printers, hot isostatic press, vacuum heat treatment furnaces, industrial CT scanners, wire EDMs, and ISO 17025/ANAB-accredited mechanical testing laboratory. The company has developed over 50 proprietary metal parameter sets in aerospace-grade alloys and specializes in PTMS component integration impossible to replicate with traditional manufacturing methods.

Industries served

  • Aerospace & Defense
  • Space Launch Vehicles
  • Propulsion Systems
  • Thermal Management

Capacity

High-speed metal printers with co-located post-processing; full metallurgical lab with scanning electron microscope, inductively coupled plasma optical emissions spectrometer, and micro powder lab; mechanical testing includes fatigue, creep/stress rupture, tensile, and fracture toughness testing

Technologies

  • SLM/DMLS

Materials

  • Copper
  • Stainless Steel 17-4PH
  • Aluminum AlSi10Mg
  • Inconel 625
  • Aluminum 6061
  • Inconel 718
  • Hastelloy X
  • Cobalt Chrome

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