VulcanForms

Devens and Newburyport, United States

Verified supplier · Last verified 30 Oct 2026

VulcanForms is a U.S.-based advanced metal manufacturing company that combines laser powder bed fusion (LPBF) additive manufacturing with precision CNC machining, automation, inspection, and proprietary AI-enabled software into a fully integrated digital production platform. Founded with co-founder John Hart, a Professor of Mechanical Engineering at MIT, the company operates vertically integrated manufacturing facilities in Massachusetts that produce complex, high-performance metal components for aerospace, defense, medical, and other mission-critical industries. VulcanForms specializes in end-to-end production from design optimization through final qualification, enabling customers to produce parts at scale with consistent quality and secure domestic supply chains.

What makes them different

VulcanForms uniquely integrates LPBF, precision machining, automation, inspection, and AI-powered digital workflow into a single, scalable platform for end-to-end production—eliminating fragmented multi-vendor supply chains. Their proprietary GEN 3 printer features a 40kW laser system (75 lasers at 550W) designed and built in-house for industrial-scale metal printing with 24/7 operation capability. The company's vertically integrated approach with facilities in Devens and Newburyport, Massachusetts, provides secure U.S.-based domestic manufacturing with complete supply chain control. They are the only provider offering this level of integration combining additive, subtractive, and digital manufacturing with ITAR certification and aerospace-grade quality standards.

Industries served

  • Aerospace & Defense
  • Medical Devices & Implants
  • Transportation & Automotive
  • Energy & Power Generation
  • Industrial Equipment
  • Consumer Goods
  • Computing & Data Centers
  • Space
  • Suppressors

Capacity

VulcanForms operates fully integrated digital manufacturing facilities in Devens and Newburyport, Massachusetts. The company supports production volumes from prototyping and pilot runs to full-scale, high-volume production. As of October 2026, CEO Kevin Kassekert stated plans to double the workforce over the next year, indicating significant capacity expansion. The company has secured large multi-billion commercial programs across aerospace, defense, medical, and industrial segments, demonstrating production-scale manufacturing capability.

Technologies

  • LPBF
  • CNC Machining

Materials

  • Titanium
  • Copper
  • Stainless Steel 316L
  • Aluminum AlSi10Mg
  • Nickel Alloys

Certifications

  • AS9100
  • ISO 9001
  • ISO 13485
  • ITAR

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